Wuhan A Food Edible Oil Pipeline Dimension Temperature Electric Heating Cable Project
Edible oil production due to high viscosity, coupled with the low temperature in winter, edible oil is easy to condense and block the pipeline, bring inconvenience to the production and transportation, so need to edible oil pipeline to do anti-freezing heat preservation measures, and the electric accompanied by the heat preservation system is a kind of ideal heat preservation, it does not touch the pipeline medium, along the length of the pipeline in the direction of the tank volume of large area of the uniform exothermic, the heat preservation effect is very good, can ensure that the edible oil pipeline Normal work.
According to the project temperature requirements, environmental characteristics and power supply conditions and other comprehensive factors, the choice of electric accompanied by tropical models is RDYC3 (Q) - J3 (4) three core series constant power electric accompanied by tropical. The series connection constant power electric accompanies the heat tape is through the electric current electric conductor to discharge the energy continuously, forms a continuous, heats up evenly the electric accompanies the heat tape. Its use length is long, is the self-limiting temperature electric accompanying tropical and ordinary constant power electric accompanying tropical length of 5-12 times, suitable for application in the long-distance pipeline anti-freezing heat preservation.
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YOUHEAT Electric Heat Tracing Cable
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Logistics and warehousing company's pipeline antifreeze electric heating cable project
The unique geographical advantage of Jiaozhou has provided a channel for the development of its logistics industry, among which a number of logistics projects such as the Kerry Logistics Park are accelerating construction. Kerry Logistics is an international third-party logistics service provider based in Asia and with the strongest network in Asia. Its core business includes comprehensive logistics, international freight forwarding, express delivery, and supply chain solutions.
The logistics park stores a wide variety of goods, so its fire protection facilities are very important. However, due to the influence of the external environment, fire pipes are prone to freezing in cold winter climates, which affects the use of fire protection facilities. Therefore, this project uses electric heat tracing insulation to maintain the temperature of fire pipes, so that the medium inside the pipes can be used normally even when the temperature is below 0 ℃.
The fire protection pipeline does not have high temperature requirements. Based on the environment and temperature requirements of the fire protection pipeline in the logistics park, a low-temperature self regulating heating cable has been selected. The PTC heating element of the self regulating heating cable has a high positive temperature coefficient and is parallel to each other, and can be freely cut, crossed, overlapped, and wound.
The temperature of the low-temperature self regulating heating cable is maintained at 0-65 ℃, and the temperature range can be controlled by oneself. When the temperature reaches a specific value, the power will be automatically turned off. When the temperature drops below a specific value, the power will be automatically turned on without the need for a temperature controller.
Pipeline Electric Tracing Project of a Sewage Treatment Company in Huai'an
Sewage mainly refers to the wastewater discharged from domestic use and the liquid containing chemical media discharged from factories, which needs to be discharged through pipelines. However, in cold winter temperatures, it is easy to cause pipeline freezing and blocking, which affects normal flow. Therefore, in order to ensure the smoothness of sewage pipelines, it is necessary to provide antifreeze insulation for the pipelines. Choosing an electric heating system is an ideal heating choice.
The electric heating system is a large area of uniform heat release along the length direction of the pipeline or the volume of the storage tank, allowing the temperature of the pipeline or tank to rise at a uniform rate and automatically control it within a reasonable range. It is safe and reliable, and the electric heat tracing belt itself is also very conducive to on-site construction. For example, it has a certain degree of flexibility and can be wrapped around the outer wall of the pipeline, saving installation and maintenance time and effort.
If the ambient temperature is within -10 ℃ and the pipeline is not long, a self regulating heating cable can be selected. The self regulating heating cable can automatically adjust the temperature and output power according to changes in environmental temperature, which is energy-saving and environmentally friendly. It can also be cut and overlapped at will; If the ambient temperature is within -30 ℃ or the sewage pipeline is relatively long, constant power electric heating cables can be considered. The working temperature of the constant power electric heating cable can reach 180 ℃, and the use length of the series constant power can reach several kilometers, making it very suitable for antifreeze and insulation of long-distance pipelines. So users can choose a suitable electric heating cable model based on the required temperature of the medium and the length of the pipeline.
The importance of insulation and waterproof layers for electric heating cables
The electric heating system is designed to prevent the condensation of liquids in various process pipelines and containers in production facilities and living facilities on platforms. Electric heating systems are sometimes installed in outdoor land environments, and rainy weather is a necessary consideration for the protection of electric heating systems.
Once rainwater seeps into the inner layer of the outdoor electric heating system, its insulation capacity will be greatly reduced. If the protective sheath is damaged, it is likely to cause electrical breakdown and sparks. Therefore, in order to prevent unintentional damage to the electric heating cable during construction, it is necessary to install the insulation layer and waterproof layer as soon as possible after passing the insulation test.
The insulation layer and waterproof layer are important components of the electric heating system and must be installed strictly according to the design requirements. Installing an insulation layer on the surface of the electric heating cable can reduce heat loss and make heating more concentrated. Just like wearing a cotton jacket, it can store heat for later use. At the same time, the external insulation protection electric heat tracing protection system plays a role in isolation protection. Reduced the use of electricity bills and extended the service life of electric heating cables. When installing the insulation layer, the insulation material must be dry because damp insulation materials can affect the insulation effect and corrode the electric heating product, thereby shortening the service life of the entire electric heating insulation system.
After the installation of insulation materials, the waterproof layer must be immediately wrapped, otherwise it will reduce the insulation performance and affect the normal use of the heat tracing system. When installing the waterproof layer, it is necessary to prevent the metal sheet from scratching the protective sheath of
Boiler ash hopper electric heating insulation project
The boiler ash hopper of Meihekou City Chengyuan Co., Ltd. may become clogged due to the solidification, compression, or agglomeration of dust, and requires an electric heating cable for insulation. The ash hopper electric heating insulation system can prevent dust from condensing in the ash hopper, preheat the ash hopper to prevent it from forming moisture evaporation, and maintain the temperature of the ash hopper and fly ash above the dew point.
According to the local temperature and boiler temperature requirements, we choose to use the Youyu series constant power electric heating cable. The heat output per unit length of the constant power electric heating cable is constant, and the output power will not change with the external environment, insulation materials, and heat tracing materials. Its length and power are proportional, and it needs to be matched with a temperature controller and control box.
Series constant power electric heating cable is an electric heating product that uses a core wire as the heating element. When a current is passed through a core wire with a certain resistance, the core wire emits Joule heat. As the resistance per unit length of the core wire and the current passing through it are equal throughout the length, the heat generated in each area is also equal.
Therefore, it is mainly suitable for situations where the length of the circuit exceeds the upper limit of the parallel constant power electric heat tracing cable. A circuit with a single power supply point can have a maximum length of 3600 meters. The insulation and sheath material of the electric heating strip is F46 fluoroplastic PFA fluoroplastics have advantages such as corrosion resistance and high temperature resistance. It has been widely used in industrial pipelines and tanks such as petroleum, chemical, steel, and electricity for heat tracing, insulation, anti coagulation, and anti freezing.
Chemical pipeline self regulating heating cable antifreezing electric heating project
Self regulating heating cables are currently the most economical and environmentally friendly electric heating cables in the electric heating industry. Economy is because they are more affordable than constant power electric heating cables and other heating products, regardless of price, installation and maintenance costs. Its major advantage is that it does not require temperature control equipment. Environmental protection is that it is different from the fluorine materials used in constant power electric heating cables. They are all environmentally friendly materials, without any polluting environmental components, and do not produce odors during heating, making it more suitable for general household users. Although self regulating heating cables are energy-saving and environmentally friendly, many customers are not familiar with this type of product.
The working principle of self limiting temperature electric heating cables:
Its characteristic is that conductive polymer composite materials have a positive temperature coefficient PTC characteristic, which can automatically adjust the output power and limit the heating temperature with the temperature change of the heated system. The PTC characteristic, also known as the positive temperature coefficient effect, refers to the characteristic where the electrical resistivity of a material increases with the increase of temperature, and the resistance increases sharply within a certain temperature range. When the ambient temperature rises, its resistance also increases, and the heat generated decreases. When the ambient temperature rises to a certain value, the current inside the semi-conductive plastic decreases to the minimum value, and the heat generated by the heat tracing band approaches zero.
self regulating heating cables are classified into low temperature and medium temperature types based on a temperature of 65 degrees and an upper limit of 105 degrees. So the heat tracing temperature will not be too high, c
Application of electric heating cable in insulation of freshwater resource transportation pipelines
Freshwater resources are the main prerequisite for the survival and progress of animals and humans worldwide. Without freshwater sources, there would be no existence of life on Earth. When drinking water is contaminated, it not only causes harm to the environment, but also has a certain degree of impact on our physical health. The drinking water we drink is extracted from underground and then transmitted through a water plant through layer by layer filtration. When transported through pipelines, it is necessary to consider how to deal with condensation and freezing blockage in the pipelines.
In the current high-tech era, it is not difficult to solve the problem of winter pipeline freezing and blockage. Electric heating cables can effectively play a role in anti freezing and insulation, and can use the method of converting electrical energy into heat energy to melt the medium in drinking water pipelines in a short period of time, ensuring that the medium in the water pipes can be transported normally.
Due to drinking water being classified as a liquid medium, the temperature will decrease when winter arrives. When it drops below zero degrees, drinking water will condense into ice, and the only effective and rapid way to deice is to lay electric heating products. Electric heat tracing has made significant changes compared to traditional heat tracing methods, not only in terms of space utilization, but also in terms of improving the stability of heat tracing. Therefore, it is widely recognized by users.
After irradiation, the electric heating cable can increase its service life, with advantages such as uniform temperature, no overheating, energy saving, and fast heating. It can be freely cut and used within the longest service length of the electric heating cable, and can overlap, insert, etc. The advantages of electric heating determine that it has more advantages than outdated insulation methods and will be a wise choice for insulation and heat tracing of freshwater
